WJ-200-1800-Ⅱ corrugated cardboard board production line
specification | Equipment name | UNIT | QTY |
Remark |
|
YV5B |
Hydraulic shaftless mill roll stand |
a |
5 |
Spindle ¢ 240mm, hyperbolic heavy rocker, teeth chuck , multi-point brake, hydraulic drive lifting, panning left and right on the middle. track length6000mm,trolley used 10mm plate welding。 |
|
Paper trolley |
a |
10 |
|||
RG-1-900 |
Top paper preheat cylinder |
a |
2 |
roller ¢900mm,including pressure container certificate. Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°. |
|
RG-1-900 |
Core paper preheat cylinder |
a |
2 |
roller ¢900mm,including pressure container certificate. Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°. |
|
SF-360C1 |
Fingerless type single facer |
set |
2 |
Main corrugated rollers diameter is 360mm,corrugated roller material is 48CrMo alloy steel with tungsten carbide processing, surface hardness HV1200 degree. Tile and modular group exchange. PLC automatic control glue, man-machine interface touch screen, paper cutting automatic parking pressure relief. |
|
RG-3-900 |
Triple preheater |
a |
1 |
roller ¢900mm,including pressure container certificate. Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°. |
|
GM-20 |
Double glue machine |
a |
1 |
Glue roller diameter 269mm.Each independent frequency motor drive, manual adjustment glue gap. | |
TQ |
heavy type conveyor bridge |
set |
1 |
200mm main beam channels, independent inverter motor drive pull paper feed, adsorption tension. Electric correction。 |
|
XG-JP |
Automatic correction |
set |
1 |
No power correction model save energy.High precision sheet correction. Paper width change does not require any adjustment Full width infrared detection curtain。Reduce paper waste generated tear。reduce the waste of paper edge not to precision. |
|
SM-E |
Double facer |
set |
1 |
Rack 400 mm GB channel,Chrome hot plate 600 mm *18 pieces, entrance arc heating plate make the top paper quickly improve temperature.PLC automatic control press plate. Upper and lower automatic correction, Temperature display, frequency motor. |
|
NCBD |
NCBD thin blade slitter scorer |
a |
1 |
Tungsten alloy steel, 5 knives 8 lines,zero-pressure line type. Schneider servo computer automatically discharge knife, suction outlet width automatically adjusted. |
|
NC-30D |
NC cutter helical knives |
a |
1 |
Full AC servo control, energy storage brake, helical blade structure, helical gear transmission,oil-immersed gears pressure protective,10.4-inch touch screen display. |
|
DLM-LM |
Automatic gate model stacker |
a |
1 |
Servo drive platform lift, three sections of frequency transmission, automatic points in batches, automatic stacking discharge, imported high-strength belt output,out paper side standard transport aircraft. |
|
ZJZ |
Glue station system |
set |
1 |
Customers -owned pipeline。Glue configuration is composed by carrier tank、main tank、storage tank、and send plastic pump、back plastic pump。 |
|
QU |
Gas source system |
a |
1 |
Air pump、pipeline is prepared by the customers. |
|
ZQ |
Steam system |
set |
1 |
Steam system components used in all GB valves。Including rotaty joint,upper and lower dispenser。traps,pressure table and so on。Customer-owned boilers and pipes. |
|
DQ |
Electrical control cabinet system |
set |
1 |
Electronic control system:The entire line speed mechanism adopts electromagnetic speed motor。Cabinet surface paint electrostatic spray ,Wearable and beautiful.The main contacts relays using major brands. |
Options
JZJ |
Automatic splicer |
a |
5 |
Automatic splicer keep corrugating cardboard assembly line uninterrupted work,Reduce paper consumption,Greatly improve productivity.Maximum speed200m/min |
SG |
Production Management System |
set |
1 |
Improve the automation of production lines,easy to operate.reduce consumption,Improve the utilization of the base paper,save costs. Automatic control production line,stable cardboard quality. Increase the average speed,Increase productivity。Automatic statistics of production ,Easy to keep control of the production line, improve efficiency. |
ZJZ |
Automatic glue station System |
set |
1 |
Chengdu production, all materials added through the program settings, complete PLC control, measurement precision, without the use of the system when the system stabilizer paste, fluid infiltration and paste, paste and liquid stable long-term storage is not hierarchical . |
※main technical parameters and requirements in production line
type:WJ200-1800-Ⅱtype five layer corrugated paperboard production line:
1 | Effective width | 1800mm | 2 | Design produce speed | 200m/min | |||
3 | Three layer work speed | 140-180m/min | 4 | Five layer work speed | 120-150m/min | |||
5 | Seven layer work speed | ——————- | 6 | The highest change single speed | 100m/min | |||
7 | Longitudinal separation accuracy | ±1mm | 8 | Cross-cutting precision | ±1mm | |||
note | Speed the above targets required to achieve:effective width1800mm,Comply with the following standards and ensure the paper’s equipment condition 175 ℃ heating surface temperature. | |||||||
Top paper index | 100g/㎡–180g/㎡ Ring crush index(N.m/g)≥8 (Water containing8-10%) | |||||||
Core paper index | 80g/㎡–160g/㎡ Ring crush index(N.m/g)≥5.5 (Water containing8-10%) | |||||||
In paper index | 90g/㎡–160g/㎡ Ring crush index(N.m/g)≥6 (Water containing8-10%) | |||||||
9 | Flute combination | |||||||
10 | Steam requirement | The maximum pressure 16kg/cm2 | Common pressure10-12kg/cm2 | use4000kg/Hr | ||||
11 | Electricity demand | AC380V 50Hz 3PH | Total power≈300KW | Running Power≈250KW | ||||
12 | Compressed air | The maximum pressure 9kg/cm2 | Common pressure4-8kg/cm2 | use1m3/min | ||||
13 | space | ≈Lmin85.5m*Wmin12m*Hmin5m(The actual drawing to provider to provide audited prevail) |
Customer-owned section
|
1、 steam heating system:proposal with 4000Kg / Hr of a steam boiler pressure:1.25Mpa steam pipeline。 |
2、 air compressed machine、air pipeline、glue conveying pipe。 |
3、 power supply、wires connected to the operation panel and line pipe。 |
4、 water sources、water pipelines、buckets and so on。 |
5、 Water, electricity, gas flush mounting civil foundation。 |
6、 Test with the base paper、corn starch (potato)、Industrial use caustic soda、borax and other material。 |
7、 Oil equipment、lubricating oil、hydraulic oil、lubricating grease。 |
8、 installation、commissioning of food, accommodation。And provide installers with the installation。 |